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Equipment for bread baking

Manufacture of over 80 types of bread-making equipment for different bread and flour product and confectionaries as well

Today almost all big bread-baking complex in Russia uses the equipment manufactured by the SHEMZ (Shebekino Machine Building factory)

Export of products
to GUS- countries, Egypt, Sudan, Venezuela

Rotary ovens series PR

For baking a wide the range of bakery and confectionery products  in terms of active operation enterprises the baking industry

ADVANTAGES:

The possibility of oven operation without reconfiguration modes provides excellent propekaemost, uniformly colored surface and perfect gloss of the baked good

Technical characteristics:

Model PR-100 PR-120 PR-150 PR-200
Productivity, kg/h, not less
the loaf 0.4 kg 125 160 250 300
the bread 0.8 kg 100 123 227 284
Overall dimensions of the pallets, mm
length × width 790×590 790×590 1062×750 790×590
Maximum load on the cart.
the loaf 0.4 kg 104 (13) 136 (17) 255 (17) 256 (16)
the bread 0.8 kg 96 (8) 120 (10) 240 (10) 240 (10)
The consumption of fuel used*
gas, m3/h 8, 5 9 10,0 10,0
liquid, kg/h 6,8 7,2 8,0 8,0
Water consumption, l/h 6 8 23 23
The working gas pressure, kPa 2,0-4,5 2,0-4,5 2,0-4,5 2,0-4,5
Installed power, kW
– electrically heated 54 54 85 85
– on gas fuel 3 1,8 3 3
– diesel 1,8 3 3 3
Overall dimensions, mm
length ×width ×height
(gas outlet pipe)		 1600×1600×2153 (2306) 1615×1620×2466 (2597) 1800×1870×2480

(2749)

 1900×2020×2480

(2749)

Convection oven series PK

  • Ideal for small businesses, pastry shops, restaurants, shops
  • The ability to work on different types of fuel (gas, electricity)
  • The products are baked on aluminum pallets

ADVANTAGES:

  • Small size (footprint less than 1m2).
  • Uniformity of baking is height adjustable blinds.
  • Improved steam.

For baking a wide assortment of small bakery and confectionery, as well as heating and cooking

Technical characteristics:

Модель ПК-5Э ПК-9Э ПК-9Г
Productivity, kg/h, not less 48 65 65
The number of pallets, PCs. 5 9 9
Overall dimensions of the pallets, mm
length × width 600×400 600×400 600×400
area of grate, m2 1,2 2,16 2,16
Installed power, kW 7,5 14,5 1,2
Rated voltage 380/220±10%, 50 Гц
Gas consumption, m3/h – – 2
Overall dimensions, mm, not more
length ×width ×height 1040×850×866 1040×850×1280 1280×850×1300
Weight, kg, not more 210 280 320

The SHRK proof Cabinet is equipped with adjustable steam system, and is designed for final proofing of the dough piecesAdditional equipment proofing Cabinet SHRK

  • Universal high-performance ovens high efficiency
  • The ability to work on different types of fuel (gas, electricity)
  • Download of the dough pieces on the trucks (which increases performance)

ADVANTAGES:

  • small size (footprint less than 1.5 m2)
  • evenness of baking (without relocating the pallets)
  • simultaneous download of products a wide range

For baking bread, bakery products, flour confectionery products

Technical characteristics:

Model PK-16Э PK-16Г
Productivity, kg/h, not less
a loaf of sliced 0.4 kg 86 86
form No. 10 49 49
The number of pallets, PCs. 16 16
Overall dimensions of the pallets, mm
length × width 600×400 600×400
area of grate, m2 3,84 3,84
Installed power, kW 30,3 2,2
Rated voltage 380/220±10%, 50 Гц 380/220±10%, 50 Гц
Gas consumption, m3/h – 3,2
Overall dimensions, mm, not more
length ×width ×height 1575×885×1930 1575×885×1950
Weight, kg, not more 420 480

Cabinets preliminary proofing series SHPR

Pre-proofing takes place during the movement of dough pieces on the baskets at ambient temperature without forced heat

The mechanism of loading and unloading of the test has three versions (left, right and rear)

ADVANTAGES:

can be easily integrated into any production line
the ability to control time proofing
convenience visual monitoring of the proofing process

For mechanized process preliminary proofing dough pieces after rounding

Technical characteristics:

Model SHPR-1 SHPR-2 SHPR-3
Productivity, PCs/h 2000 1500-2160 1200-1560
The weight of the dough pieces, g от 300 до 600 от 150 до 800 от 150 до 800
The number of cradles 34 26/32/36/40 26/32/36/40
The number of baskets in the same cradle 8 6/8 6/8
Installed power, kW 0,65 1,4 1,0
Proofing time, min. 8 4-6 5-8
Nominal voltage, 380/220±10%, 50 Гц 380/220±10%, 50 Гц 380/220±10%, 50 Гц
Type of current Three phase, AC Three phase, AC Three phase, AC
Overall dimensions, mm, not more
length ×width ×height 1800×1190×2500 2400×2300×2600 1798×2300×2600
Weight, kg, not more 440 800 700

The synchronicity of the movement of the test workpiece and the position of the cradle is monitored by the optical sensors

Available in various versions:

  •  2 or 4 truck
  • Through or dead-end

Through the wardrobe allows you to increase options for placement of the equipment, deadlock – saving footprint

ADVANTAGES:

  • collapsible design for easy portability
  • saving heat and electricity through the use of modern materials

Maintaining the specified parameters and visual inspection temperature and humidity inside the Cabinet is carried out using climatic installation TVG

Technical characteristics:

Model ON 2 truck entrance On 2 truck a dead end 4 a trolley pass-through On 4 truck a dead end On 2 truck a dead end
Overall dimensions, mm, not more
 length ×width ×height 2200×1400×2000 2160×1400×2000 2300×1400×2000 2350×2370×2000 1000×1700×1900
Weight, kg 350 350 420 420 300
The maximum sizes of trucks, mm
length ×width ×height 1120×850×1880 1120×850×1880 1120×850×1880 1120×850×1880 600×450×1592

Kneading machine :

For use in the composition of technological lines for the production of a wide range of bakery products
The volume of different bowls (depending on model)

ADVANTAGES:

  • equipped with hopper of stainless steel
  • simultaneous rotation of the bowl and kneading of the body

For mechanization process the dough

Dough dividing machine series TD

For use in the composition of technological lines for the production of a wide range of bakery products

Ensure accurate division of the dough pieces, the recommended moisture content of the test from 38% to 43%

ADVANTAGES:

  • The piston-vacuum principle of operation (does not disturb the test structure)
  • Adjustable weight and number of blanks
  • You can choose the required machine performance (speed division)

For mechanized divide the dough on the test workpiece the required weight

Technical characteristics:

Model TD-110/1 TD-125/1 TD- 70/2
Technical performance
PCs/hour, not less		 1000, 1300,

1800

 1000, 1300, 1800 2000, 2600,

3600
Weight obtained dough pieces, g от 150 до 500 от 200 до 700 От 50 до 120
Installed power, kW 1,5 1,5 1,5
Nominal voltage, 380/220 380/220 380/220
Hopper volume load test, kg 50 50 50
Nominal current frequency, Hz 50 50 50
Overall dimensions, mm, not more
length ×width ×height 1430×530×1500 1430×530×1500 1430×530×1500
Weight, kg, not more 560

The machine can be equipped with (optional) a device for the separation of the dough pieces into two equal parts

A divider with a capacity of 1,500 and 3,000 pieces/hour
Designed for accurate dividing of the dough pieces from wheat and rye dough weighing from 50 to 1000 grams
Differ gentle effect on the dough with the use of the hydraulic system of compensation for the efforts of the discharge
Performance max:

  • Single-piston setup – 1500 шт/час
  • Two-piston setup – 3000 шт/час

The weight of dough pieces:

  • Single-piston setup – 150 – 2000 г
  • Two-piston setup – 50 – 1000 г
  • Installed power : 1,23 kW

Dough rounder series BTO and HTO:

Technical characteristics:

Model BTO-100 HTO-2500 HTO-2500У
Technical capacity, PCs/hour 2000 3600 2000
Weight of processed dough pieces, g от 100 до 600 от 50 до 1000 от 50 до 1000
Installed power, kW 1,1 3,0 3,0
Power consumption, In 380/220 ±10%, 50 –0,5 Гц 380/220 ±10%, 50 –0,5 Гц 380/220 ±10%, 50 –0,5 Гц
Type of current Three phase, AC Three phase, AC Three phase, AC
Overall dimensions, mm, not more
length ×width ×height 1100×1000×1355 1323×1165×1520 1323×1165×1520
Weight, kg, not more 200 500 500

The possibility of installation in any production line

ADVANTAGES:

  • The exception of sticking of workpieces expense of blowing off work surfaces
  • Automatic adding of flour
  • Coating okreslonego cone and gutters polymer coating

Dough moulding machine series TZM:

It is used to produce a wide variety of bakery products in the composition of technological lines

In the process, through the distribution of gases in the dough piece is a more uniform porosity of the crumb

ADVANTAGES:

  • The presence of 3 pairs of rolling rolls
  • The rolls in the rolling mechanism is provided with a knife for self cleaning
  • Feeding and conveyor belt have a tensioner

For mechanized give oblong shape the dough pieces

Accessories

The Plant Offers A Wide Range Of Accessories:

  • Truck

  • Mats

  • Pallets

  • Section Forms

Customer Reviews :

“Working on this equipment, we were able to increase the amount of baking and selling 30%. Observations on the operation of the equipment. ( “Russian stove”, Tashkent, Uzbekistan)

“More than 10 years bake their products in furnace engineering plant. The oven is simple to operate, economical. Baking is of excellent quality”. (Aigul” Tashkent region, Uzbekistan)

“On the equipment of machine-building plant Shebekinsky have been working for many years. In the process of operation it showed itself as a reliable, economical, performing their functions and tasks at 100%. Ready to continue to cooperate with Shebekinskiy plant”. (JSC “Khlebozavod №2”, Voronezh, Andronnikov V. N. CEO)

“For a long time cooperating in Shebekinskiy of Mashzavod. The supply of equipment were in various enterprises of the Siberian region”. (TD “Borodino” Omsk)

Reference Sheet:

Equipment for mini-bakeries production SHMZ successfully used for baking enterprises not only in Russia but also the CIS countries:

  • ZAO Kurskkhleb (Kursk, Russia)
  • JSC “Bread of Meshchera (Vladimir oblast)
  • OAO “Khlebozavod № 2” of OJSC “Bakery plant № 7” (Voronezh)
  • The Corporation GRINN (Orel)
  • The company “Bread Peace” (Barnaul)
  • JSC Chelny-Khleb” (Naberezhnye Chelny)
  • ZAO Khlebozavod Belev (Tula region)
  • Potrebobschestvo Balezino (Udmurtia), etc.

Riview here

Mobile bakery:

Shebekinsky machine-building plant is ready to offer mobile bakery for the defense industry

Bakeries with the capacity from 45 to 150 kg/h are completed on the basis of convection or rotary furnaces with all the necessary equipment set

Exhibition :

Annually Shebekinsky machine-building plant takes part in international and regional exhibitions:

  • Modern Bakery (Moscow)
  • Agroprodmash (Moscow)
  • exhibitions in Kazakhstan, Azerbaijan, Uzbekistan, Belarus etc.

In 2015, the plant together with the German company Backtechnik partners took part in the largest international exhibition IBA